Not only do we have the industry’s most skilled welders and support staff on our team, but a breadth of state-of-the-art equipment and technologies make our processes and product superior to all others. What does that mean for you? Accurate, on-time projects that meet and/or exceed expectations – every time.

PIPING ENGINEERING-TANK & PLATE ENGINEERING-DOCUMENT CONTROL SUPPORT

Here are some of the highlights of our on-staff engineering team and their capabilities:

  • A dedicated document control group and controlled receipt and distribution of contract documents system uses bar codes for optimum data and filing accuracy.
  • An electronic file management system accessible to all shop and office personnel gives us instant access to client specifications and related information and drawings, helping ensure ongoing accuracy of the project.
  • EDI and 3D capabilities using Spoolgen mean automated material takeoff and reduced delay. 2D drawings are handled with I-Sketch.
  • An electronic library of documents related to the work being performed throughout the company, including job specs, drawings, codes, etc., so there are no gray areas when it comes to accurate information. Our “key document” process puts all information needed to fabricate the spool to its project and code requirements on the shop drawings; this functions as a Quality Control Traveler document to ensure that everyone is “on the same page.” Document control packages include spool drawing, iso drawing, material test reports, weld map/QA spool drawing, PMI reports, heat treat charts, pain reports, hardness reports, RT reports, PT/MT reports.
  • Fabrication Progress Reports provide exact and detailed status of each spool through each step of its fabrication, from isometric receipt right through shipment. This information is also readily available to customers.
  • Our Isometric Flow Chart controls the accurate fabrication and flow of spools through engineering and the shop. This multi-step process includes a number of precision checkpoints along the way, with automatic flagging and detailing of every spool requirement involved in the fabrication.
  • Pressure Vessel design using Codeware Compress software and design/detailing using AutoCAD and Inventor.
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WELDING CAPABILITIES

Materials that we have welded: Welding Processes
  • Carbon
  • Low Temp CS
  • Chromes including 
      P11, P22, P5, P9, & P91, P92
  • 300 series Stainless steels including 
      304, 316, 309, 310 plus L grades
  • Hastelloy including C-276, G-30, C-2000
  • Inconel – 625 and 600
  • Monel 400
  • Copper Nickel 90/10 and 70/30
  • Titanium
  • Aluminum
  • Brazing of copper and copper alloys.
  • High Density Polyethylene Pipe (HDPE)
  • Other specialty alloys including ZeCor
  • GTAW (TIG or Heli-arc)
  • GMAW-S (Short circuit, MIG)
      • RMD
      • STT
  • GMAW-P (Pulse)
  • FCAW (Fluxcore)
  • SMAW (Stick)
  • SAW (Subarc)

CARBON & LOW ALLOY PIPE FABRICATION

Team Industries, Inc. is an industry leader in pipe fabrication of carbon steel, low-temperature materials, chrome moly steels and specialty steels:
  • ASME/ASTM A53
  • ASME/ASTM A106
  • ASME/ASTM A333 low-temp carbon steel
  • ASME/ASTM A335
  • ASME/ASTM A139 and A672 rolled and welded
  • ASME/ASTM API-5L X grades
  • Clad piping for hydrocarbon processes
  • ASME/ASTM A36, 515 & 516 PVQ plate
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    MODULAR FABRICATION

    Team Industries provides solutions to truckable pipe modules for the upstream midstream and downstream markets


    Module dimensions are 12’ x 12’ x 50’
    Module piping is hydrotested, heat traced and insulated on site

    STAINLESS STEEL & HIGH ALLOY PIPE FABRICATION

    Team Industries, Inc. performs pipe fabrication of all grades of stainless, including duplex steels and nickel-based alloys used in chemical, refining, power, and pulp & paper industries. Weld finishes are supplied in passivated condition to ensure cleanliness and protection.

    This bay is exclusively for work that involves materials like:

  • Straight, L & H grade austenitic stainless steels
  • Martensitic stainless materials
  • Proprietary materials like SX and Zecor
  • ASTM A778
  • ASME/ASTM alloy 20
  • ASME/ASTM 312 TP 304, 310, 316, 321, 347
  • Duplex 2205 & 2507
  • Ferrous High Alloys
  • Inconel 600 & 625
  • Monel 400
  • Hastelloy C-276, G-30 & C-2000
  • Non-Ferrous Alloys
  • Titanium
  • Aluminum
  • Copper Nickel 90/10 & 70/30
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    HDPE FABRICATION

    Size range:
    In House machines to fabricate 2”IPS - 54” in all DR ranges.
    All machine equipped with Data Logger recorders.

    TANK/VESSEL & PLATE FABRICATION

    Team Industries, Inc. tank, vessel and plate fabrication facility is equipped with rolls, shears, press brakes, plasma cutting, iron workers and seam welders. Team has the capability of forming tanks/vessels from as small as 14" diameter to as large 20’ diameter. These tanks and vessels range from API storage tanks to complex ASME code vessels.

    Davi Roll

  • MCB 3034 roll
  • Capable of 10' widths
  • ¾" maximum thickness
  • CNC for repeatable parts
  • Capable of rolling cones
  • Diameters from 14"-20' (maximum door heights)

    We fabricate carbon steel, stainless steel and other high alloy materials.:

  • Tanks
  • Chutes
  • Ducts
  • Bins
  • ASME pressure vessels
  • Large diameter pipe
  • Custom vessels
  • Fittings
  • Weldments
  • Platforms
  • Hand rails
  • Pipe supports
  • Frames
  • Troughs
  • Strainers
  • Towers
  • Scrubbers
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    ROBOTIC WELDING

    • MA2010 Robotic Arm
    • Kinetic programming ability
    • Coordinated motion software simplifies teaching of circumferential welds around contoured parts
    • Dual channel light curtains for optimal safeguarding and peace of mind
    • Dual Headstock/Tailstock with 10 foot span
    • Weight capacity of 2,370lb. Per side

    SURFACE PREPARATION AND COATING FACILITIES

    Team’s SSPC-QP3 Certified Coating Facility uses the latest technologies for the surface preparation and coating of pipe spools, vessels, and structural supports. Located in Kaukauna, Wisconsin, the coating facility operations covers over 60,000 square feet that house two abrasive blast cleaning booths and four coating application booths (SSPC Level II staffed).


    The NACE and SSPC certified staff supervise all quality control inspections throughout the coating process to confirm customer specifications and requirements are met. A computer tracking system keeps the material moving through operations for on-time delivery.

    CERTIFICATIONS

  • Shop Certifications - SSPC QP-3
  • Quality Control Manager – NACE Level 2
  • Painting Operations Manager – SSPC Level 2
  • Full Time Paint Inspector - NACE
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    Extruded Branch Connections (T-Porting)

    • TEC-150 machine
    • Capabilities
        • ½”- 6” port size on ¾” -16” Pipe headers.
    • Materials
        • Stainless
        • Copper
        • Aluminum
        • Steel

    ROLL & CUT GROOVING

    VE460 ROLL GROOVING TOOL



    Capable of rolling AGS (Advanced Groove System) and OGS (Original Groove System) on Pipe size 1 1/2”-60”

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    LASER TUBE CUTTING

    Mazak Compact tube laser-cutting system



    Capable of cutting tubes up to 4” round and 3” square.

    Also cuts flat sheet up to 20” x 24” max thickness of ¼”

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    POST-WELD HEAT TREATMENT (PWHT)

    Furnace 1

  • PWHT furnace with 8’ x 11’ x 47’ internal dimensions
  • Temperatures to 1500˚F
  • Up to 12 thermocouples
  • Calibrations traceable to National Institute of Standards and Technology (NIST)
  • Automated compatibility checking when loading spools for heat treatment
  • Machine surfaces protected from oxidation during PWHT

    Furnace 2

  • PWHT furnace with 10’ x 4’ x 4’ internal dimensions
  • Temperatures to 1400˚F

    Local PWHT

  • Temperatures to 1700˚F
  • Calibrations traceable to N.I.S.T
  • Resistance and Induction Equipment available
  • Machine surfaces protected from oxidation during PWHT
  • Experience with new AWS D10.10 standard
  • HYDROSTATIC / PNEUMATIC TESTING

    We use 10,000-PSI pneumatic pumps for hydrostatic testing, with 96 high pressure plugs for use in plain end pipe and over 200 flanges in assorted sizes. Our 2,500-gallon water storage tank controls the temperature for hydrostatic testing. Chart recording technology available.

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    CNC 5 AXIS PLASMA TABLE

  • HPR400XD Hypertherm plasma source
  • Cuts from 26ga. – 3" thick with plasma torch
  • Global rotator delta bevel head +/- 45 degrees bevel range
  • Accuracy +/- .002"
  • Position speeds of 3000" per minute
  • Virtual service remote diagnostics ensure the machine has minimal downtime
  • CNC PIPE BEVELER PROFILER

    • Uses a Kjellberg 440I Fine Focus Plasma cutter – the most powerful high-precision plasma cutting unit in the world
    • Chucks the pipe, resulting in more accurate cuts
    • Cutting carriage moves faster, adding to time-savings
    • Quicker changeover from oxyfuel to plasma
    • Utilizes air scribe marking system – having the ability to locate shoes, supports, holes to be drilled and write text
    • Ability to view programmed cut pieces in 3D with dimensions prior to cutting
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    QUALITY CONTROL AND NON-DESTRUCTIVE EXAMINATION

    Team has work stations in each area to maximize inspection time. 100% inspection of all pipe spools for material, configuration and dimensions:

  • All inspections are performed under the direction of AWS-CWI
  • ASNT Certified Level III on staff (RT, VT, MT, PT)
  • NDT by personnel certified as Level II (SNT-TC-1A)
  • NACE Level II on staff

    Inspection Capabilities:

  • (VT) Visual Testing
  • (RT) Radiography Testing   * Third Party *
  • (UT) Ultrasonic Testing  * Third Party *
  • (MT) Magnetic Testing
  • (PT) Dye Penetrant Testing
  • (PMI) Positive Material Identification
  • Ferrite Testing
  • Hardness Testing
  • Hydrostatic Testing
  • Pneumatic Testing

    Note: All Testing Procedures are completed on site.

    TEAM'S CERTIFICATIONS

  • In our Wisconsin facilities we are certified to perform "PP", "U", and "TSSA"
  • In our Port Arthur, TX facility we are certified to perform "S", "U", and "R"
  • DUAL CHAMBER X-RAY VAULT

    Our dual-chamber x-ray vault allows a constant stream of spools – while an x-ray is being performed on one side of the vault, the other is being emptied and reloaded, so there’s no downtime. Our vault is capable of handling extra-long spools, up to 75 feet. We load each spool onto a Team-designed wagon – the same wagon it sits on during blasting and painting. This time-saving step makes our process more efficient. Our welders must prove their competency to make x-ray quality welds prior to making any production welds, and must maintain that competency for periods of 6 months or re-qualify in order to continue performing. Radiography interpretations are performed by a third party to ensure accuracy.

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    MATERIAL WAREHOUSING

    Only Team has an impressive 75,000 square foot indoor receiving warehouse, with more than 7,000 inside rack storage locations and more than 100 cantilever pipe racks. This investment in secure storage away from the effects of weather is key to swift flow of materials from receipt to stage to storage to production. Adding to the efficiency is that our state-of-the-art blasting table can blast fittings right in the material receipt warehouse, minimizing the handling of fittings, elbow and other pieces.

    All that you’ve read is just the tip of the iceberg, so to speak; only a tour of our facilities would do the list of capabilities justice (and to arrange one, all you have to do is go to our Contact page and make a request!). Team has some of the best practices, people, equipment and technology in the industry, all of which contribute to making Team a leader in both quality and performance.

    FREIGHT HANDLING

    At Team Industries our Customers can rest assure that their freight is managed in the safest and most reliable manner ensuring arrival to your job site on time and undamaged.

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